

The mined ore is usually crushed into small chunks and heaped on an impermeable
plastic and/or clay lined leach pad where it can be irrigated with a leach
solution to dissolve the valuable metals. While sprinklers are occasionally
used for irrigation, more often operations use drip irrigation to minimize
evaporation, provide more uniform distribution of the leach solution, and
avoid damaging the exposed mineral. The solution then percolates through
the heap and leaches both the target and other minerals.
This process, called
the "leach cycle," generally
takes from one or two months for simple oxide ores (e.g., most gold ores)
to two years
(for nickel laterite ores). The leach solution containing the dissolved
minerals is then collected, treated in a process plant to recover the target
mineral and in some cases precipitate other minerals, and then recycled
to the heap after reagent levels are adjusted. Ultimate recovery of the
target mineral can range from 30% of contained (run-of-mine dump leaching
sulfide copper ores) to over 90% for the easiest to leach ores (some oxide
gold ores).